Category Archives: Haas Turn

Tool Nose Radius Compensation CNC Lathe

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Category : Fanuc Turn Haas Turn

On or Offsite CNC Training
Tel: David 07834 858 407

CNC lathe tool nose radius compensation, I think that sometimes in life we get off to a bad start with things. I know when I was at school I was convinced that I was useless at French, Physics and all sports.

I just got off to a bad start.

Getting stabbed with a javelin in the foot did not enthuse me with regards to sporting activities.

Tool Nose Radius Compenasation

 

Oh and two of my close friends wanted to see if passing a high voltage though my body would give me special strengths a bit like Frankenstein. Needless to say it didn’t work and to this day I can’t watch those films.

So when you have a bad experience with something it just puts you off.

Maybe when you first tried to use G41 and G42 you got loads of ALARMS. Not to mention that nasty rash that you needed a three month course of antibiotics to clear.

We often find ways around our lack of knowledge or whatever.

I know when I was in France my mate always spoke English in a kind of French accent thinking they would know what he was on about. He would put an “a” at the end of each word.

He would say “doa youa knowa thea timea” and they would say “Va te faire foutre”

Here is the video (DON’T YOU DARE WATCH IT YET)

Sorry about the long intro but I have a record to sell as well.

If you liked this video, please don’t forget to subscribe to my YouTube channel by going to: CNC Training Centre

Anyway, Tool Nose Radius Compensation.

People find ways of programming without tool nose radius compensation.

It surprises me when people don’t use it and it is usually because they don’t understand the very simple rules.

Rules CNC Lathe tool nose radius Compensation

The daftest one being, don’t ask it to do the impossible.

So if you are machining a diameter of say 40mm and you move to a bigger diameter 40.5

If your tip radius is 0.8 the machine would alarms out.

You swear at the machine but unfortunately it’s you that’s being a prick. You can’t fit a .8 radius in that gap.

TNRComp

The same thing applies if you machine around a radius that is smaller than the tip radius.

The other common fault is knowing when and where to apply it. (A bit like lip gloss.)

Your shape needs to be one continuous path that does not go back on itself.

No reverse gear.

Tool Nose Radius Compensation

I always say “use it and get rid of it”.

You can’t just move on to another shape.

You need to cancel and then re apply.

If you don’t use compensation your parts are not really correct because you are frigging the figures. You naughty naughty boy.

CNC Lathe Tool Nose Radius Compensation

The other big problem is if you need to change the tip radius and you didn’t use tool nose radius compensation you would have to change the program.

Your program and part will simply be wrong without tool nose radius compensation that is unless you are only machining orthogonal lines. (Some of my readers will need to goggle that)

If your CAD system is not outputting tool nose radius compensation or cutter compensation in milling then you need to look at your post processor.

If you can’t do it get your software provider to help. Believe me they can all output this if they are set up correctly.

If you liked this video, please don’t forget to subscribe to my YouTube channel by going to: CNC Training Centre

Please contact me if you require:

  • CNC programming training.
  • Want to learn CNC programming.
  • Fanuc control training.
  • Yasnac programming training.
  • Any type of CNC course.
  • Fanuc training courses
  • CNC lathe training
  • CNC Vertical Machining Centre training

Services offered at CNC Training Centre

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Classroom programmer training.

Onsite CNC Machine Training.

CNC Training on all controls and machines.

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Don’t forget we offer training on all types of Mazak Machines and all Fanuc Controls 6m to 31i Oi old to young.


CNC Sub Program

On or Offsite CNC Training
Tel: David 07834 858 407

CNC Sub Program, all CNC machines will have some form of sub programs.

 This article deals with G code (ISO) type programming but most of the features talked about will be available in some form on any CNC control. 

A CNC sub program is a branch from your main program into another program.

After completing this, your control will return to the main program and continue where it left off.

It’s like the branches of a tree.

Sub Program 

Probably the most common use of a CNC Sub Program would be for a tool change position. You could have a sub program which took the machine to a position for tool change. Your machine probably does this anyway but it’s hidden.

The advantage of this is that you could use it for any program and you don’t have to keep writing it. It is going to be very reliable because you know you never touched it. (Honest governor). 

You could use a sub-program for a set of hole positions, call it out once to spot drill and again to drill and again to tap. Just use it as many times as you want.Got to be good for the environment too.

CNC Sub Programme

 

Some controls have internal sub programs Haas and Yasnac as well as Heidenhain and Siemens have this facility.

You can do it on a certain Fanuc controls but it is an option.

It means you can stuff these at the end of your program and jump into them the same way as you would an external one. 

CNC Sub ProgrammeCNC Sub ProgrammeCNC Sub Programme

Why would I want to do that you say?

Easier to manage is the quick answer.

You know when you save your main program there are no pesky sub programs lurking that you forgot to save. They are all built into your main program.

Normally you would call your sub-program once only and you don’t need to tell it “oh I want this once” it says “come on mate I know that I’m not stupid.

But you can call it several times and if you get into incremental programming, and I hope you do, you will definitely find a need for this.

Sometimes with sub-programs it’s what you don’t put in that matters. What I mean is if your milling and you put the feed in the sub-program you are stuck with it. If it’s not there then you can state the feed externally and use a different one every time.

On Machines Like The BMC 800 from Toshiba

Tosnuc 888

This machine has the Tosnuc 888 control.

It uses G72 followed by the dollar sign, oh and for the repeat command it uses L but don’t forget the comma.

G72 $MYPROGRAM , L2

Yes Tosnuc uses anything for a program name up to eight characters. So that it doesn’t get confused by the L you have to put in a comma.

Tosnuc 888

By the way on this control (Tosnuc 888) you don’t use M99 at the end of your sub program you just use M30 and it works correctly.

Don’t try this on your Fanuc or Haas control as M30 means stop and rewind and that’s what it will do. Then it will just sit laughing at you.

Ok now you can watch the video.

CNC Milling sub programming examples.

 

If you liked this video, please don’t forget to subscribe to my YouTube channel by going to: CNC Training Centre

Please contact me if you require:

  • Fanuc training.
  • CNC programming training.
  • Want to learn CNC programming.
  • Fanuc programming training.
  • Yasnac programming training.
  • Any type of CNC course.

Services offered at CNC Training Centre

Edgecam training.

Classroom programmer training.

Onsite CNC Machine Training.

CNC Training on all controls and machines.

Mazak Training Fanuc Training

Don’t forget we offer training on all types of Mazak Machines and all Fanuc Controls 6m to 31i Oi old to young.


Haas Control Zeros Not Required

Category : Haas Mill Haas Turn

Haas Control

On or Offsite CNC Training
Tel: David 07834 858 407

For Example In MDI on a Haas Control

When you type code into your Haas control there is no need to input the zeros. This applies in programme edit and in MDI.

For example in MDI

Try typing in: G90 G X Y Z
Then press ENTER
You will get: G90 G00 X0 Y0 Z0

 HOW EASY IS THAT!

Mmm…….

“Read More”

G0 Cancels Canned Cycles

G0 Cancels Canned Cycles, this is not a news flash it’s always been the case.

G0 Cancels Canned Cycles

O0001(G28 Example)
(PROGRAMMED BY ANDY MURRAY)
G21 G90 G40

T01 M06(20MM ENDMILL)

G90 G0 G54 X200. Y0 S1500 M3
G43 Z3. H1 M8
G81 G98 Z-5. R1. F100.
X100.
X50.
G0 X25. (No hole drilled here cycle would be cancelled)
G80 (This also cancels the cycle)

“Read More”

G28 G53 Zero Return

G28 G53 Zero Return

CNC Training (Call David: 07834 858 407)

G28 is used to send a machine to Zero return for a tool change or at the end of a program.
G28 G91 Z0                   (Z axis moves up to tool-change)


G28 G91 X0 Y0 Z0        (All three axis move to their respective zero return positions)

I know some of you don’t like three axis moves like the one above. If it don’t hit anything it’s just fine “Get Over It”

Below are the two ways of doing this.

Ignore This If You Get Bored Easily

G28 actually means return to the zero point via a reference point.

If you programmed
G28 G90 Z0 or you forgot the G91 this means return to zero point via a reference point. The reference point is Z0 so the spindle would rapid to Z0 (Bang) and then move up to reference return point.

G28 G53 Zero Return
That’s why if you have single block on you will notice this is two presses of the cycle start (two blocks).

Therefore if we use G28 G91 Z0 the first press will take it to the reference point which is incrementally zero form where you are (no move) the second press move to zero (no collision)

Using G53

Some older machines won’t have this so try not to get over excited.
G53 uses your absolute machine position (Machine) this means all moves are from home position and are not affected by datums (G54 etc) or tool length offsets.

It is one of the very few non modal commands so you can’t write

G53 Z0
X0 Y0 (this will use works offset not G53)
You need to write
G53 Z0
G53 X0 Y0

Advantages Disadvantages (G28 G53 Zero Return)

G28 uses G91 incremental so you must remember to write G90 (absolute) for your next command. In fact many a collision is caused by misuse of G28.

G53 is best if you have it just remember it is non modal.
So you write it in each time you need it.

Note:
Some machines have return to tool change built into the tool change line.
T01 M6


On a Haas machine for example where the return command is built in you would not need to send the Z axis home.
I recommend that you always put one in.
G53 Z0
T01 M6
If you are in single block you can stop before the tool-change if you wish.

Also I know someone who got into the habit of doing this and crashed a Fanuc Controlled machine that needed the command. (If you read this you know who you are)

G53 has another really good use and that is if you want the machine table (on a vertical machining centre) to move to a standard position to do things like changing the parts. It will always put the table in the same place regardless of work offset.

Bare in mind that if you put a position in that is relative to your work offset and not use G53 then the next time you set the fixture up your machine may over-travel because the fixture is in a different place.

If you read this article you will see how it could be used to set a vice in a known position regardless of datum.

Remember G53 is a position from the machine zero, it does not take into account the tool length offset or the datum. The other important thing is that it is non modal. That means you will need it on every line that you wish to use it for.

 

On Machines Like The BMC 800 from Toshiba

Tosnuc 888

This machine has the Tosnuc 888 control.

Tosnuc 888

For this control use G73 instead of G53.

If you have any questions about G28 G53 Zero Return or you are affected or have been affected by any of the issues in this post please contact me 07834 858 407

Please contact me if you require:

  • CNC programming training.
  • Want to learn CNC programming.
  • Fanuc control training.
  • Yasnac programming training.
  • Any type of CNC course.
  • Fanuc training courses
  • CNC lathe training
  • CNC Vertical Machining Centre training

Services offered at CNC Training Centre

Edgecam training.

Classroom programmer training.

Onsite CNC Machine Training.

CNC Training on all controls and machines.

Mazak Training Fanuc Training

Don’t forget we offer training on all types of Mazak Machines and all Fanuc Controls 6m to 31i Oi old to young.


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Call David: 07834 858 407