Category Archives: Fanuc Mill

CNC Sub Program

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Tel: David 07834 858 407

CNC Sub Program, all CNC machines will have some form of sub programs.

 This article deals with G code (ISO) type programming but most of the features talked about will be available in some form on any CNC control. 

A CNC sub program is a branch from your main program into another program.

After completing this, your control will return to the main program and continue where it left off.

It’s like the branches of a tree.

Sub Program 

Probably the most common use of a CNC Sub Program would be for a tool change position. You could have a sub program which took the machine to a position for tool change. Your machine probably does this anyway but it’s hidden.

The advantage of this is that you could use it for any program and you don’t have to keep writing it. It is going to be very reliable because you know you never touched it. (Honest governor). 

You could use a sub-program for a set of hole positions, call it out once to spot drill and again to drill and again to tap. Just use it as many times as you want.Got to be good for the environment too.

CNC Sub Programme

 

Some controls have internal sub programs Haas and Yasnac as well as Heidenhain and Siemens have this facility.

You can do it on a certain Fanuc controls but it is an option.

It means you can stuff these at the end of your program and jump into them the same way as you would an external one. 

CNC Sub ProgrammeCNC Sub ProgrammeCNC Sub Programme

Why would I want to do that you say?

Easier to manage is the quick answer.

You know when you save your main program there are no pesky sub programs lurking that you forgot to save. They are all built into your main program.

Normally you would call your sub-program once only and you don’t need to tell it “oh I want this once” it says “come on mate I know that I’m not stupid.

But you can call it several times and if you get into incremental programming, and I hope you do, you will definitely find a need for this.

Sometimes with sub-programs it’s what you don’t put in that matters. What I mean is if your milling and you put the feed in the sub-program you are stuck with it. If it’s not there then you can state the feed externally and use a different one every time.

On Machines Like The BMC 800 from Toshiba

Tosnuc 888

This machine has the Tosnuc 888 control.

It uses G72 followed by the dollar sign, oh and for the repeat command it uses L but don’t forget the comma.

G72 $MYPROGRAM , L2

Yes Tosnuc uses anything for a program name up to eight characters. So that it doesn’t get confused by the L you have to put in a comma.

Tosnuc 888

By the way on this control (Tosnuc 888) you don’t use M99 at the end of your sub program you just use M30 and it works correctly.

Don’t try this on your Fanuc or Haas control as M30 means stop and rewind and that’s what it will do. Then it will just sit laughing at you.

Ok now you can watch the video.

CNC Milling sub programming examples.

 

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Please contact me if you require:

  • Fanuc training.
  • CNC programming training.
  • Want to learn CNC programming.
  • Fanuc programming training.
  • Yasnac programming training.
  • Any type of CNC course.

Services offered at CNC Training Centre

Edgecam training.

Classroom programmer training.

Onsite CNC Machine Training.

CNC Training on all controls and machines.

Mazak Training Fanuc Training

Don’t forget we offer training on all types of Mazak Machines and all Fanuc Controls 6m to 31i Oi old to young.


G84 Rigid Tapping Program Example

G84 Rigid Tapping Program Example

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G84 is a tapping canned cycle.

G84 taps holes.

This simple part has four M12 holes, drilled, countersunk and tapped. The datum is the centre of the part so the holes positions are.

X55. Y55.
X-55. Y55.
X-55. Y-55.
X55. Y-55.

G84 Rigid Tapping Program Example

G84 Rigid Tapping Program Example

Here is the CNC code

G84 Rigid Tapping Program Example

The machine first moves to X-55. Y-55. and rapids the Z axis to 3mm above the part.

G84 Rigid Tapping Program Example

The G95 selects feed per revolution which means we only need to program the tap pitch for the feed-rate.

See full rigid tap G84 Rigid Tapping Program Example

The M29 engages the rigid tapping mode and the S800 is the speed. (It does not start the spindle)

It then rapids the Z axis down to 1mm above the part R1.

The G84 Cycle instructs it to tap a hole 17.mm deep (Z-17.) at a feed of 1.75mm per revolution (F1.75) 

So it feeds at 1.75mm per revolution with the spindle turning clockwise to depth.

At the bottom of the hole it reverses the spindle and feeds back to the initial point.

This initial point was in the line.

G84 Rigid Tapping Program Example

This is because of the G98.

If it were G99 it would return to 1mm above the job (R1.)

See explanation of G98 and G99

Once the cycle is active each time it sees a position it repeats the tapping process.

When the G80 is programmed it no longer taps holes.

Single block and feedhold do not work in a tapping cycle.

Why? You ask.

IT BUSTS THE TAP

Now watch the video to see it all in action (not breaking the tap).

Thanks

If you have been affected by any of the issues in this post or need CNC Counselling then contact me.

If you want to learn to program CNC Milling Machines

Look no further Contact CNC Training Centre

 

 

 


G0 Cancels Canned Cycles

G0 Cancels Canned Cycles, this is not a news flash it’s always been the case.

G0 Cancels Canned Cycles

O0001(G28 Example)
(PROGRAMMED BY ANDY MURRAY)
G21 G90 G40

T01 M06(20MM ENDMILL)

G90 G0 G54 X200. Y0 S1500 M3
G43 Z3. H1 M8
G81 G98 Z-5. R1. F100.
X100.
X50.
G0 X25. (No hole drilled here cycle would be cancelled)
G80 (This also cancels the cycle)

“Read More”

G28 G53 Zero Return

G28 G53 Zero Return

CNC Training (Call David: 07834 858 407)

G28 is used to send a machine to Zero return for a tool change or at the end of a program.
G28 G91 Z0                   (Z axis moves up to tool-change)


G28 G91 X0 Y0 Z0        (All three axis move to their respective zero return positions)

I know some of you don’t like three axis moves like the one above. If it don’t hit anything it’s just fine “Get Over It”

Below are the two ways of doing this.

Ignore This If You Get Bored Easily

G28 actually means return to the zero point via a reference point.

If you programmed
G28 G90 Z0 or you forgot the G91 this means return to zero point via a reference point. The reference point is Z0 so the spindle would rapid to Z0 (Bang) and then move up to reference return point.

G28 G53 Zero Return
That’s why if you have single block on you will notice this is two presses of the cycle start (two blocks).

Therefore if we use G28 G91 Z0 the first press will take it to the reference point which is incrementally zero form where you are (no move) the second press move to zero (no collision)

Using G53

Some older machines won’t have this so try not to get over excited.
G53 uses your absolute machine position (Machine) this means all moves are from home position and are not affected by datums (G54 etc) or tool length offsets.

It is one of the very few non modal commands so you can’t write

G53 Z0
X0 Y0 (this will use works offset not G53)
You need to write
G53 Z0
G53 X0 Y0

Advantages Disadvantages (G28 G53 Zero Return)

G28 uses G91 incremental so you must remember to write G90 (absolute) for your next command. In fact many a collision is caused by misuse of G28.

G53 is best if you have it just remember it is non modal.
So you write it in each time you need it.

Note:
Some machines have return to tool change built into the tool change line.
T01 M6


On a Haas machine for example where the return command is built in you would not need to send the Z axis home.
I recommend that you always put one in.
G53 Z0
T01 M6
If you are in single block you can stop before the tool-change if you wish.

Also I know someone who got into the habit of doing this and crashed a Fanuc Controlled machine that needed the command. (If you read this you know who you are)

G53 has another really good use and that is if you want the machine table (on a vertical machining centre) to move to a standard position to do things like changing the parts. It will always put the table in the same place regardless of work offset.

Bare in mind that if you put a position in that is relative to your work offset and not use G53 then the next time you set the fixture up your machine may over-travel because the fixture is in a different place.

If you read this article you will see how it could be used to set a vice in a known position regardless of datum.

Remember G53 is a position from the machine zero, it does not take into account the tool length offset or the datum. The other important thing is that it is non modal. That means you will need it on every line that you wish to use it for.

 

On Machines Like The BMC 800 from Toshiba

Tosnuc 888

This machine has the Tosnuc 888 control.

Tosnuc 888

For this control use G73 instead of G53.

If you have any questions about G28 G53 Zero Return or you are affected or have been affected by any of the issues in this post please contact me 07834 858 407

Please contact me if you require:

  • CNC programming training.
  • Want to learn CNC programming.
  • Fanuc control training.
  • Yasnac programming training.
  • Any type of CNC course.
  • Fanuc training courses
  • CNC lathe training
  • CNC Vertical Machining Centre training

Services offered at CNC Training Centre

Edgecam training.

Classroom programmer training.

Onsite CNC Machine Training.

CNC Training on all controls and machines.

Mazak Training Fanuc Training

Don’t forget we offer training on all types of Mazak Machines and all Fanuc Controls 6m to 31i Oi old to young.


Jumping Sections of Programme Using M99 and Block Skip

 

Click for M99

Please contact me if you require:

  • CNC programming training.
  • Want to learn CNC programming.
  • Fanuc control training.
  • Yasnac programming training.
  • Any type of CNC course.
  • Fanuc training courses
  • CNC lathe training
  • CNC Vertical Machining Centre training

Contact: 07834 858 407

Services offered at CNC Training Centre

Edgecam training.

Classroom programmer training.

Onsite CNC Machine Training.

CNC Training on all controls and machines.

Mazak Training Fanuc Training

Don’t forget we offer training on all types of Mazak Machines and all Fanuc Controls 6m to 31i Oi old to young.


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Call David: 07834 858 407