Category Archives: Heidenhain

Heidenhain Circular Interpolation

Heidenhain Circular Interpolation

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Heidenhain circular interpolation, mm what bullshit, this just means cutting in a circular move.

Very often wrongly called interpolation here is Wikipedia meaning.
Well that’s definitely confused me. But to me interpolation means movement.

Circular interpolation moving in a circular motion, full or part circle.
Linear interpolation moving in a straight line.

Heidenhain circular interpolation, there are four ways to produce a circular move on a Heidenhain control. You will love the flexibility of this control once you take the time to get to know it.

CNC Airfryer

Heidenhain is the Air-fryer of CNC controls, it does the lot and in many different ways. Now the healthy option is the one that suits your drawing and require the least amount of Maths.

Here are some Air-fryer recipes to try at home.

Come on David Where are The Fuckin Circles????

  1. You can use the same way as a Fanuc using heidenhain circular interpolation which is end point and radius.
  2. Using heidenhain circular interpolationtangent and end point.
  3. Using heidenhain circular interpolationcircle centre and end point.
  4. Intersecting corners then program the heidenhain circular interpolationfunction.

This video explains it all. You’ll have four useful tools in your programming toolbox.

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The Heidenhain control offers multiple choices when it comes to circular moves try to use the information straight from your drawing.

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Onsite Training Retro CNC Boko In Scotland

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Onsite Training In Scotland

I was recently allowed into Scotland. My visit was to Abacus Valves in Glasgow, onsite training on a Boko with a retro fitted Heidenhain control.

It is rare for me to get repeat business but this just proves there is one customer out there who actually likes me. No law suites, no fights on the car park and no refund issued.

For those who don’t get the irony in my articles and might be getting a bit nervous right now, here are my ratings on google

I got the pleasure of working on this machine.

Onsite training with no manuals at all except for a generic Heidenhain 426 manual. The company that built this thing, well retro fitted the CNC bit, went out of business when to be sick meant to evacuate the contents of ones stomach and “Jim’ll Fix It” was a popular children’s TV show.

Onsite Training

Programming it with Heidenhain is no problem. Minor details like switching it on or moving it around would be a bit like driving a Sherman tank blindfold with your scrotum sack cable tied to the steering wheel. (Do tanks have steering wheels??)

It’s a Boko vertical machine that has a retro Heidenhain 426 CB control.

It’s used to make large valve bodies like this. To be honest I can’t remember when I had so much fun and kept my clothes on. Please don’t dwell too much on that thought, this is a septuagenarian speaking.

Onsite Training

These guys were an absolute pleasure to work with constantly making me cups of coffee and offering tasty snacks like this.

Children be warned “do not take pies from strange men especially this one”

I’ve got to watch what I say here cos these guys constantly take the piss out of not just one another, but include me. The first day of training everyone is always on their best behaviour. By the third day one of us, often me manages to lower the tone and the banta begins.

I think the above treat is some kind of Glaswegian delicacy (and there a many)

It’s actually a pie between two haves of a bread batch, mmmm.

I didn’t eat one to be honest but only because at the moment I’m on a strict diet, I’ll spare you the details. I recon one bite of this beast would constitute the average male calorie intake for a year.

Anyway it’s lovely to be offered, last time it was tattie scones

and these really are nice.

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Heidenhain Training

Heidenhain Training

Heidenhain Training

CNC Training Call David: 07834 858 407

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CNC Training Centre offers Heidenhain training both on-site and off-site. The Heidenhain TNC control has been around since the 1970’s and similar to Mazak it was well ahead of its time.

Contact Now For Heidenhain Training

Heidenhain is a lot more friendly to the user than some controls. A lot of controls will allow you to basically input any old shit and then try and run the code. With these types of control nothing is really monitoring what you are inputting. Not until you actually run the program do you start to get alarms flying around everywhere.

Whenever I train people, I would guess under 35, they have this real instinct to just type and press buttons at lightening speed. Now this is great when you are playing space invader or whatever. Sorry I am not well up on computer games.

 

Heidenhain Training

 

 

You see the thing is now most software is very intuitive and programmers and interface designers have done an amazing job. We download an app or some free software and we fiddle around with it and soon its all working. The idea is you just experiment until you get it working. It’s designed with this in mind.

Heidenhain Training

Take Microsoft word as an example. How many of you have actually been on a training course? Exactly none of you.

But everyday we all use it with great success.

Anyway start doing this on a CNC machine and bang crash wallop, you end up with a lost limb and a pile of scrap metal. And I didn’t even mention the busted tool and the machine that needs a £2000 re alignment. Anyway you get my drift.

Heidenhain Training

CNC machines are just not that way at all. I mean yea there are a few exceptions but still you really need professional instruction. Sorry rambling again sign up today for a Heidenhain Training Course.

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Heidenhain Programming

Heidenhain Programming

Heidenhain Programming

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(Read to the end for Heidenhain Programming tips)

The Heidenhain control is very easy to learn because it gives the operator prompts right from the outset. Follow these ten easy Heidenhain Programming steps to create your first working CNC program.

(1) Start your Heidenhain Programming. Heidenhain Programming input a Program Number when asked. On starting a new program you are asked if you want millimetres or inches.

(2) Create some stock for the graphics. You go on to create what is known as a blank form (BLK FORM). This is optional but is the blank shape for the graphics.

The first figure 0.1  is the bottom left hand corner and the second figure 0.2 is the top right. Take your datum figure into account when you dimension the blank.

Heidenhain Programming

This is a blank 110 x 110 x 10 and the datum is in the centre. If your datum was in the bottom left hand corner then it would be like this.

Heidenhain Programming

Hope this does not confuse you but I will be machining a 100mm square so this blank would leave me 5mm all round and you will see it removed when the graphics run..

Now we Need A Tool

(3) Define the tools to use. Heidenhain Programming

Heidenhain Programming

Above is the tools defined in the programme. The length has not been put in yet.

In Heidenhain programming tool offsets can be defined inside the program, which is traditionally how these controls worked. You can have them in an external file the same way as Fanuc and Mazak controls. These offsets are controlled from outside of the program.

In Heidenhain Programming work offsets (datums) again can be embedded in the program or external. If you use the external work offsets then each one has a number that you can call out to use it. It’s a bit like G54 to G59 on a Fanuc Control

It’s All So Easy On This Control.

You can just zero the display to set your datum position if you wish.

There is an advantage to everything being self-contained within a program. It means that when you recall the program everything is set and ready to go. Tools are defined in the program using the TOOL DEF button and you can either define all tools at the beginning or on the fly as you use them.

If your machine has an automatic tool changer the these will usually be in an external table.

You’re doing Well, So Far so Good

(4) Get the tool.  Heidenhain Programming

Heidenhain Programming

Call Tool 1

The tool call button will ask for a tool number and a spindle speed which you input. Once this line is read the tool is active. You may need to add an M6 if you have a tool changer. The M6 will instigate the tool change in this case Tool 1.

 

(5) Make a move to where you want to drill your first hole.  Heidenhain Programming

 

Heidenhain Programming

At the end of this line 5 you will need an M3 to start your spindle. The second line 6 brings your Z axis down to the component (3mm above).

Linear moves are programmed by using the L key which then prompts the operator for and X Y and or Z input. As you enter each figure you are prompted for the next input. It doesn’t take long to get the idea of how this is done.

Later controls have help screens.

After the XYZ input you are prompted to choose for RO RL or RR which is the choice of cutter compensation cancel or compensation to the left or right. You won’t need this because you are only drilling holes. So skip it or use RO.

There is no actual rapid on these controls you just program maximum feed (F9999). On the newer controls there is a FMAX soft key which does this for you.

You can input all the values in a line or press the END key which will complete the line. I recommend you play around with different keys to get the hang of how it all works. You can then just delete the program and have a go at a real one.

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Heidenhain Programming Examples

Heidenhain Programming Examples

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Heidenhain Programming Examples

Heidenhain Programming Examples

  • The control has been around for a long time and is fitted on many machines.
  • It has improved with age as more and more useful features get added.
  • This is a control that can be learnt quickly and easily.
  • It is a control that can be used on many levels and has some very sophisticated features.

The problem with learning something quickly and easily is that lots of good features are missed.

I often say to my customers “I get paid to read the manuals you can’t be arsed to read”

Obviously I wouldn’t say “arsed” to my customers. I’d say something more sophisticated like  “the manuals you don’t give a flying fuck about”

I hate to see things underused we are The Wombles of CNC Programming. Check out this article.

You know, like when you find a piece of cheese behind the fridge. My mother taught me that so long as you cut all the mould off it’s fine to eat.

Most of the buttons will look familiar if you worked on older controls and you come to the newer models. Don’t be fooled by this there is loads of new stuff lurking under the bonnet.
It has a parametric programming function using Q defs.

“Bloody hell what are they” I hear you say.

It’s ok it’s just me trying to be posh again. It means that you can control a programme externally. The sizes, feeds and speeds, all sorts of stuff can be changed each time the programme runs.

(1) Here is an example of how to use the various arc commands on a Heidenhain control. 

Heidenhain Programming Examples       Heidenhain Programming Examples         Heidenhain Programming Examples        Heidenhain Programming Examples

You can programme circular arc moves in four different ways on this control.

“Why would I want to do that sounds complicated”

Actually it ain’t. The idea is you programme the same as your drawing.

  • The drawing gives me sharp corners. Use this button Heidenhain Programming Examples
  • The drawing gives me the centre of the radius. Use these two button.Heidenhain Programming Examples
  • My line is tangent to the circle. Use this. Heidenhain Programming Examples
  • End point and radius?  This buttons for you .Heidenhain Programming Examples

 

(2) Here is another Heidenhain Programming Examples. This is how to use cutter compensation on both Heidenhain and Fanuc.

Heidenhain Programming ExamplesHeidenhain Programming Examples

Heidenhain Programming ExamplesHeidenhain Programming Examples

 

(3) This example shows how to use sections in Heidenhain Programmes.

Heidenhain Programming Examples

Contact me if you are interested in learning Heidenhain Programming

Don’t forget to watch my Tutorial Videos on YouTube

Heidenhain Training call David 07834 858 407

We offer training on all types of CNC Machines and controls check em out.

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